/ / TY Series Vacuum Turbine Oil Purifier

TY Series Vacuum Turbine Oil Filtration Machine

  • Power: 380V 50HZ(customized)
  • Working Pressure: ≤0.4 MPa
  • Temperature range: 20 ~80 ℃
  • Noise: ≤65~80 dB(A)( depend on the  configuration )

The TY series turbine oil filtration machine applies to thermal power generating sets, hydroelectric generating sets, nuclear power stations, and steam turbine sets in which turbine oil is used in huge quantities. Furthermore, it can treat oil with gas and water, deteriorated oil, oil with acid, oil with foam, and emulsified oil to efficiently remove the water, gas, and impurities in that. In this way, the machine ensures the oil properties to meet the requirements of GB/T7596-2000 Turbine Oil Standard and to guarantee the normal working of the turbine generating set and its lubricating system.

Technical Features

  1. The TY series vacuum turbine oil purifier integrates the gravity method, evaporation method, coacervation, vacuum separation, and mechanical purification, utilizing coacervation, molecular absorption, vacuum drying, and automatic demulsifying technologies, which are capable of separating large and small amounts of water from oil. Its high water removal and demulsifying efficiency make turbid oil clear and limpid. And it can purify the oil in due time before it deteriorates.
  2. The precision multi-stage filter element can effectively remove various impurities, as it is a stage-to-stage densified filter element that can accommodate a large amount of impurities and has a longer lifetime.
  3. The advanced infrared level automatic control system, voice & light automatic alarm system, and the pressure protection device ensure a safe and reliable operation.
  4. Turbine oil and low-viscosity lubricant oil can be treated online.

Use

Widely applied to turbine, gas turbine, and hydraulic turbine online oil treatment in the power, chemical, papermaking, and metallurgical industries, ensuring adjustment to the unit and smooth operation of the lubricating system. It can also be used for treating low viscosity lubricant oil and cooling oil.

  • Power Generation: Maintains the quality of lubricating oil in gas and steam turbines used in power plants.
  • Renewable Energy: Ensures the efficient operation of wind turbines by maintaining clean and contaminant-free oil.
  • Industrial Turbines: Used in manufacturing and processing plants to maintain turbine performance.
  • Marine Turbines: Purifies oil used in marine turbines and engines, ensuring reliable operation at sea.
  • Aviation: Maintains the quality of lubricating oils in aircraft turbines.

Key Parameters Monitored During Turbine Oil Purification

  • Major Parameters Checked During Turbine Oil Purification
  • Water Content: Renders the oil moisture-free, which can result in corrosion and degradation of lubrication effectiveness.
  • Particle Count: Counts the number of solid impurities in the oil.
  • Viscosity: Maintains the oil’s flow characteristics at the appropriate level for proper lubrication.
  • Acidity (TAN – Total Acid Number): Maintains control of the oil’s acidity to prevent corrosion and oxidation.
  • Dielectric Strength: Maintains the insulating properties of the oil.

FAQs

  • Water: Removes free and dissolved water through vacuum dehydration or coalescing.
  • Solid Particles: Removes particles with diameters as low as 1-5microns.
  • Gases: Removes dissolved gases through the application of vacuum technology.
  • Oxidation By-Products: Removes sludge and acidic materials through adsorption.
  • Centrifugal Filters: Separate solid particles and water.
  • Pressure Filters: Use filter elements to remove particles.
  • Coalescing Filters: Integrate water droplets to separate.
  • Electrostatic Filters: Remove sub-micron particles by electric fields.
  • Heating: The oil is heated in order to decrease viscosity.
  • Vacuum Chamber: Water and gases are evaporated under vacuum conditions.
  • Filtration: Solid impurities are removed through fine filtration.

Frequency varies with:

  • Oil Type: Synthetic oils maybe need purification less often.
  • Operating Conditions: More frequent treatment may be required in extreme conditions.
  • Contamination Levels: Regular oil analysis can determine the optimum schedule.

There are a number of factors to take into account:

  • Oil Type: Contamination levels and viscosity.
  • Flow Rate: Processing capacity required.
  • Filtration Accuracy: Particle size to be filtered out.
  • Portability: On-site or fixed installation.
  • Budget: Upfront cost vs. long-term savings.

 

ItemUnitTY-10TY -20TY -30TY -50TY -100TY -150TY -200TY -300
Flow rateL/min10203050100150200300
Working vacuumMpa-0.06~-0.095
Working PressureMpa≤0.4
Temperature range20 ~80
Power 380V 50HZ(customized)
NoisedB(A)≤65~80( depend on the  configuration )
Fault free working hoursh≥4000
Continuous working hoursh≥150
Heating powerKw1818182445547296
Total powerKw20202027506080105
Inlet(Outlet) diametermmΦ25Φ25Φ25Φ32Φ42Φ50Φ50Φ60
Weightkg400450500600800100011001550
After FiltrationDemulsifying valuemin≤15/min(GB/F7035)
Water contentppm≤80
Gas content%≤0.1
Cleanliness ≤NAS 6

Key Applications

Contact Us